fix: pre-flight TCP connect check with hard tokio timeout before reqwest attempt

apps/monitor/src/runner.rs

@@ -70,20 +70,60 @@ async fn run_check(client: &reqwest::Client, monitor: &Monitor, scheduled_at: Op
     let method = monitor.method.as_deref().unwrap_or("GET").to_uppercase();
     let timeout = std::time::Duration::from_millis(monitor.timeout_ms.unwrap_or(30000));
 
-    // Build a per-check client with connect_timeout = monitor timeout.
+    // Pre-flight TCP connect check with a hard OS-level timeout.
-    // This ensures the OS-level TCP connect is bounded, since tokio future
+    // This catches hosts where the SYN packet hangs indefinitely —
-    // cancellation alone cannot interrupt a kernel-level SYN wait.
+    // reqwest/hyper with rustls cannot be cancelled via tokio future drop alone.
-    let check_client = reqwest::Client::builder()
+    let url_parsed = reqwest::Url::parse(&monitor.url).ok();
-        .user_agent("PingQL-Monitor/0.1")
+    if let Some(ref u) = url_parsed {
-        .connect_timeout(timeout)
+        let host = u.host_str().unwrap_or("");
-        .timeout(timeout)
+        let port = u.port_or_known_default().unwrap_or(443);
-        .build()
+        let addr = format!("{host}:{port}");
-        .unwrap_or_else(|_| client.clone());
+        // Resolve DNS first
+        let addrs: Vec<_> = match tokio::net::lookup_host(&addr).await {
+            Ok(a) => a.collect(),
+            Err(e) => {
+                return PingResult {
+                    monitor_id: monitor.id.clone(),
+                    scheduled_at,
+                    jitter_ms,
+                    status_code: None,
+                    latency_ms: Some(start.elapsed().as_millis() as u64),
+                    up: false,
+                    error: Some(format!("DNS error: {e}")),
+                    cert_expiry_days: None,
+                    meta: None,
+                };
+            }
+        };
+        // Try TCP connect with hard timeout
+        let tcp_result = tokio::time::timeout(
+            timeout,
+            tokio::net::TcpStream::connect(addrs.as_slice()),
+        ).await;
+        if let Err(_) | Ok(Err(_)) = tcp_result {
+            let err = match tcp_result {
+                Err(_) => format!("timed out after {}ms", timeout.as_millis()),
+                Ok(Err(e)) => e.to_string(),
+                _ => unreachable!(),
+            };
+            return PingResult {
+                monitor_id: monitor.id.clone(),
+                scheduled_at,
+                jitter_ms,
+                status_code: None,
+                latency_ms: Some(start.elapsed().as_millis() as u64),
+                up: false,
+                error: Some(err),
+                cert_expiry_days: None,
+                meta: None,
+            };
+        }
+    }
 
     let req_method = reqwest::Method::from_bytes(method.as_bytes())
         .unwrap_or(reqwest::Method::GET);
 
-    let mut req = check_client.request(req_method, &monitor.url);
+    let mut req = client.request(req_method, &monitor.url).timeout(timeout);
 
     if let Some(headers) = &monitor.request_headers {
         for (k, v) in headers {